System solutions

Complex automation solutions are three-dimensional—the application determines the coordinates

We have the right robot for almost any application—you can trust in our 30 years of automation experience. As the customer, you determine the degree of automation. Our core competence areas include technologies such as insertion, mounting clips, cleaning and priming and in-mold decoration. Inspection does not just affect the production of safety-related components, it also applies to safeguarding value creation.

You can read numerous examples below detailing how we have worked together with customers to develop premium-quality solutions for complex process requirements.

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A KraussMaffei LR-S 300 linear robot was retrofitted onto an existing Battenfeld 6500/280 injection molding machine. The LR-S is a standalone version with its own control system, which makes it very easy to retrofit onto older machines. The LR-S is instantly compatib...

 

The framework concept provides the basis for this successful application. This welded steel construction is produced and factory-tested at KraussMaffei and is easy to transport—e.g. in a shipping container. The short, on-site commissioning time is a great advantage f...

 

The frontend parts are made on a KM 950 MX IMC, a KraussMaffei injection molding compounder. They are removed from the mold by a shelf-type industrial robot with an extended reach and reduced payload and deposited on a conveyor belt. KraussMaffei's unique combination...

 

KraussMaffei supplied a system solution consisting of a KM 350-1900 C2, an IR 500 F industrial robot and complex peripherals. The customer-defined inserts are supplied to the process in a horizontally movable buffer unit. After centering, a cleaning station removes d...

 

The technically advanced turnkey solution comprises a KM 650-2700-390-CL injection molding machine, a KR 60 L30 K S shelf-type industrial robot, a KR 15 floor-mounted industrial robot and extensive peripheral equipment. A shelf-type robot picks up the magazine-fed fa...

 

Provided decor inserts are inserted and back-injected on a KM 350-1900 C DecoForm injection molding machine using a LR 500 linear robot. At the same time as insertion, the linear robot removes finished parts and transfers them to a turntable that moves into a laser c...

 

Lower cost of automation by using standard components. An integrated LR 500 linear robot is mounted on the machines fixed platen. A LR-S 500 standalone robot is mounted on a free-standing shelf above the moving platen. Internal communication between the two robots is...

 

The smallest KraussMaffei IR 30 F industrial robot installs 12 clip nuts using a sophisticated clip assembly head. The 12 nuts are assembled within the injection molding machines cycle time. This is a very compact production cell with short start-up (and restart) tim...

 

The side panels are made on a KM 2300-12000/4300 MX WEN SpinForm machine. The rigid component is first injection molded in one daylight of the spin-platen machine. The spin platen then swivels the mold half containing the part into the second daylight where the flexi...

 

A PU material is applied in the mold after producing a substrate on a KM 160-740 CX injection molding machine. This is carried out by a RIM Star minidos. An LR-S 100 linear robot removes the parts from the mold, cuts the sprue and deposits the parts in boxes that ind...

 

The fully automated manufacturing cell, designed and built by KraussMaffei, uses a KM 800-12000 MX injection molding machine and a LR 300 linear robot. The system is designed for manufacturing various types of products: Don the order, it produces curved or branching ...

 

KraussMaffei supplies a complete solution. They represent a low investment by using standard components. The trays are produced on a KM 180-100-160 WEN spin-platen machine. Parts are demolded by an LR linear robot with a payload of 15 kg. The finished parts are depos...

 

The new SkinForm technology is a joint development by the three KraussMaffei divisions. Golf ball production using this technology was shown at K2004 The golf ball cores are supplied to a KR15 industrial robot. which picks one up from the non-operator side and places...

 

The injection molding machine is a standard KM 150 C. It is used to inject four ice scrapers at a time. The scrapers are demolded by a standard LR 100 linear robot manipulating a standard part-removal gripper. Two of the four products are deposited onto a turntable t...

 

The covers are manufactured on a KM 80 CX and removed from the mold (by suction) by an IR 200 W industrial robot mounted on a vertical frame. The swivel movement of the robot, with only two axes in motion, allows a significant reduction in the cycle time without impa...

 

The electronic parts are produced on a KM 80-390 CX. They are unloaded by an IR 200 F floor-mounted industrial robot beside the injection molding machine. To check that both components have been completely injected, the robot removes the sprue and then deposits the e...

 

The IR 30 I removes the mechanically integrated in-mold decorated parts from a KM 80-180 CX. The in mold decorating (IMD) process uses a film running through the mold that is back injected. Also inside the housing is one end of a conveyor belt on which the molded par...

 

Two-component brush holders are manufactured on a 4-cavity mold mounted on a turntable. The first process step is to position the very small contact elements in the mold cavities. The contact elements come from a coil that unwinds continuously through a punch unit. T...

 

KraussMaffei supplied a compact manufacturing cell with a KM 110-520 C2 injection molding machine with a linear robot as its centerpiece—mounted on the fixed clamping platen. The gripper inserts prepared bushings, then demolds the basic module of the fuse holder from...

 

Apart from the mold and the temperature control units, KraussMaffei supplied and commissioned the whole system. We succeeded in keeping the manufacturing cell's footprint to just 22 m². The injection machine control unit coordinates operation of all components in the...

 
 
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KraussMaffei

The KraussMaffei product brand is internationally synonymous with future-oriented and cross-technology system and process solutions in injection molding machinery, reaction process machinery and automation. As a complete supplier across industries, KraussMaffei is characterized by its individual, modular or standardized products and a wide range of customized services. KraussMaffei combines decades of expertise in the manufacture of plastics machinery with its origins in Munich.