Direct Compounding Injection Molding (DCIM)

The DCIM process combines injection molding and compounding in one process. A single-screw extruder takes over the material preparation, which makes the process economically attractive, especially for smaller components with a shot weight of 50 g to 20

Vos bénéfices

Processing of recyclates with higher viscosity
Material cost savings of 0.30 €/kg to 1.00 €/kg
Less energy consumption and reduced CO2 footprint (production in one heat)
Own recipe sovereignty and thus demand-optimized material selection

Points clés

Good intake of poorly flowing materials
Excellent melting and homogenizing behavior
Integrated degassing zone replaces drying process
Easy process configuration and monitoring through integrated extrusion functions in the MC6 control

Applications

Electronics

Technical parts

BMW Cover

Logistics

Caractéristiques

Implementation of compounding in molded part production

Single-screw extruder with direct connection to the plasticizing unit

Optimized mixing and dispersing effect

Saving of a melting process through integrated compounding

Controlled throughput with the help of gravimetric dosing system and continuous conveying system

Standard injection unit also suitable for standard injection molding operation

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Direct Compounding Injection Molding (DCIM)

Vos bénéfices

Processing of recyclates with higher viscosity

Material cost savings of 0.30 €/kg to 1.00 €/kg

Less energy consumption and reduced CO2 footprint (production in one heat)

Own recipe sovereignty and thus demand-optimized material selection