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Silicones, and particularly the new generations of LSR (liquid silicone rubber), continue to conquer new application areas thanks to their excellent physical property patterns, offering great opportunity for growth. At the same time, however, they burden the processor with challenges when it comes to precision and process consistency. But with a system partner who is up to the task, such as KraussMaffei, the Plug & Produce concept can be applied to this material as well.
Advantages of LSR:
- Biocompatible
- Bacterially resistant
- Can be sterilized because it is temperature-resistant
- Permanently elastic
- Free of plasticizers
- Long service life
Advantages of the SilcoSet technology:
- Safe, stable processing of low-viscosity material thanks to absolute platen parallelism
- Exact shot weight consistency even with 256 cavities
- Consistently high component quality and thus minimum scrap thanks to APC plus
- Absolute transparency throughout the process thanks to digital solutions
- Easy changeover from thermoplastic processing to silicone processing
Transparent Technology Fascination Silcoset Technology
Proven in-line injection unit
- High-precision injection due to direct line of action
Barrel with cooling-jacket
- Short cycle time thanks to precise temperature control
Special silicone non-return valves
- Very good, repeatable closing behavior, adapted to the respective material
Leading screw technology
- Precise and gentle processing of silicones
- Without leaks
Mixing and metering unit
- For each requirement, the right range of peripherals
Water-cooled needle shut-off nozzle
- Safe process all the way through the mold
Mold heating
- High heating capacity of up to 7 kW in the standard version
- Heating circuit monitoring
APC plus for SilcoSet
- Compensates for viscosity fluctuations
- Makes start-up with LSR and HTV easier thanks to special material database
MC6 Multitouch
- All functions of the SilcoSet technology are integrated
Plug & Produce concept for silicone
Set up a system and start producing right away—with a new process and customers from the medical sector with extremely high standards. Is this possibl...
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Sustainable coffee enjoyment with silicones
LSR (Liquid Silicone Rubber) is the ideal material for reusable to-go cup covers—particularly in these times with current stringent requirements for h...
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Meeting the challenge of pacifiers made of LSR
Binky, Bip, Bobo, Bubba, Button, Chupy: Few objects have as many different names as a baby pacifier, and they are offered in an equally wide variety o...
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Respiratory masks made of LSR are valuable helpers in times of Corona
People seriously ill with COVID-19 often need artificial respiration. The global demand for devices and accessories, such as breathing tubes, filters...
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Micro-injection molding at its best with LSR
Flexible, temperature-resistant and even bacterially resistant—silicone provides great potential for medical technology and life science applications....
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Silcoset
Videos
The greatest precision in silicone processing – PX 50-55 SilcoSet
Coffee lid production with LSR – live demo at K 2019 (Quelle: Wacker)
Find your
Webinar.
HEY!TALK - Every part is a good part
The processing of LSR (Liquid Silicone Rubber) is challenging and calls for an injection molding process that is sophisticated down to the last detail. Find out more how to optimize your production in terms of precision, stability and transparency in our Webinar
Every part is a good part - Zero-defect production with SilcoSet and APC plus
(Video Expert Talk of 20.10.2020)
