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Retrofit & Upgrades

Modernize instead of buying new

Extend the service life of your systems, increase their performance, and make them fit for the future. Our retrofit program includes classic retrofitting such as the overhaul of wear parts through to digital retrofitting with connection to the IoT.
 
Developments and technical advances in materials, tools, and processes quickly lead to new requirements in plant engineering, which can be implemented as retrofits or upgrades to existing machines.
 
KraussMaffei offers you tailor-made solutions for maximum efficiency and sustainability.

Your advantages at a glance

 

  • Efficiency: Shorter cycles, lower energy consumption, higher productivity.

  • Sustainability: Conservation of resources through modernization instead of new purchases.

  • Flexibility: Individual solutions for every system and requirement.

  • Support: Comprehensive services, from installation and commissioning with training to complete training courses and spare parts.

Select your technology for more information:

IMM

Smart MC6-Upgrade

The rejuvenation treatment for older controllers

Specially developed for MC series with MC3-F/MC4 controllers, the smart MC6 upgrade offers cost-effective modernization.

 

Your advantages

 

  • Complete solution package: hardware, software, service, and documentation—either on site or at the factory.

  • Integration of existing control cabinets and electrical systems: This saves resources, costs, and installation effort.

  • Transfer of customer-specific software: Your existing software is integrated.

  • Latest software with additional options:

    • Tool heating (up to 200 control points), cascades (up to 72 nozzles), core pulls (freely programmable)

    • Standard features: Eco button, weekly timer

  • Extended machine life cycle: Brings your machine up to the latest state of the art.

  • Fast implementation with full process control

 

Do you have any questions or would you like a quote?

 

Contact us at: Retrofit.Int@kraussmaffei.com

Pulse100 ToolClean

Effective cleaning without chemicals

With the patented comprex® cleaning process, Pulse100·ToolClean removes even stubborn deposits and contaminants from your tools and molds – without time-consuming disassembly and with minimal production downtime.

 

Your advantages

 

  • Longer service life: Protect your tools and machines from damage and wear through effective cleaning.
  • Higher production quality: Ensure consistently high component quality through efficient temperature control.
  • Greater efficiency: Optimize your cycle times and reduce production costs.
  • Reduced maintenance costs: Less maintenance and longer service life for your equipment.
  • Sustainability: Careful use of resources thanks to minimal water and energy consumption. No use of chemical cleaning agents.

 

Areas of application

 

  • Tools and molds
  • Machines

  • Temperature control units

Do you have any questions or would you like a quote? Contact us at: Kundenberatung.Service@kraussmaffei.com

Self-contained auxiliary units (CX and EX series)

Your entry into multi-component technology

With our modular add-on units, you can expand your machines quickly and cost-effectively – ideal for function integration, design enhancement, and process optimization.

Our add-on units are suitable for all injection molding machines – regardless of clamping force, manufacturer, installation variant (vertical, lateral or parallel) or drive system (hydraulic or fully electric).

 

Your advantages

 

    • Stepless adjustability: Length and height can be flexibly adapted

    • Easy mold change: Generous travel distances facilitate changeovers

    • Self-contained control and regulation technology: Full control over your process

    • Extensive range of accessories: For special processes or specific requirements

Do you have any questions or would you like a quote? Contact us at: Retrofit.Int@kraussmaffei.com

Machine relocations

From local to global – precise and transparent

Our professional relocation service for internal relocations or complete site moves.

 

Our services

 

  • On-site planning and consulting: We support you right from the start with tailor-made solutions.
  • Dismantling, transport, assembly, commissioning: everything from a single source.

  • Adjustments: We take local regulations into account and provide replacement parts.
  • Optional: Training or production support for a smooth transition.

 

Your advantages

 

  • Planning reliability and cost transparency: Clear processes and transparent cost structure.

  • Minimization of damage: Use of suitable tools and methods.

  • Fast production start-up: Efficient commissioning at the new location.

 

Do you have any questions or would you like a quote? Contact us at: xxxxx@kraussmaffei.com

RPM

Control upgrade PUC07 Windows 10

Modernization means sustainability

Bring your machine up to the latest state of the art and extend its service life. Benefit from state-of-the-art technology and secure a competitive advantage.

 

Features

 

  • Seamless integration: Modular integration into existing electrical control systems
  • Future-proof: WIN10 industrial version now available, WIN11 planned for 2026

 

Your advantages

 

  • Maximum efficiency: Increased performance thanks to fast support in the event of service issues
  • Cost savings: familiar user interface, no additional training required
  • Longevity: Extended service life of your system thanks to state-of-the-art technology

 

Do you have any questions or would you like a quote? Contact us at: rfq-rpm-retrofit@kraussmaffei.com

Pulse100 ToolClean

Effective cleaning without chemicals

With the patented comprex® cleaning process, Pulse100·ToolClean removes even stubborn deposits and contaminants from your tools and molds – without time-consuming disassembly and with minimal production downtime.

 

Your advantages

 

  • Longer service life: Protect your tools and machines from damage and wear through effective cleaning.
  • Higher production quality: Ensure consistently high component quality through efficient temperature control.
  • Greater efficiency: Optimize your cycle times and reduce production costs.
  • Reduced maintenance costs: Less maintenance and longer service life for your equipment.
  • Sustainability: Careful use of resources thanks to minimal water and energy consumption. No use of chemical cleaning agents.

 

 

Areas of application

 

  • Tools and molds
  • Machines
  • Temperature control units

 

Do you have any questions or would you like a quote? Contact us at: Kundenberatung.Service@kraussmaffei.com

Machine relocations

From local to global – precise and transparent

Our professional relocation service for internal relocations or complete site moves.

 

Our services

 

    • On-site planning and consulting: We support you right from the start with tailor-made solutions.

    • Dismantling, transport, assembly, commissioning: everything from a single source.

    • Adjustments: We take local regulations into account and provide replacement parts.

    • Optional: Training or production support for a smooth transition.

 

Your advantages

 

    • Planning reliability and cost transparency: Clear processes and transparent cost structure.

    • Minimization of damage: Use of suitable tools and methods.

    • Fast production start: Efficient commissioning at the new location.

Do you have any questions or would you like a quote? Contact us at: rfq-rpm-retrofit@kraussmaffei.com