Repair & Maintenance
Tailor-made services - for optimum production and minimum downtime
Do you need a repair? Whether on site or at our premises, take the opportunity to entrust us with this task. We guarantee you maximum machine availability and process stability.
We offer tailor-made services that optimize your production and minimize downtimes - from preventive to predictive measures for sustainable and cost-efficient solutions.
Your benefits at a glance
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Reliability: Professional repairs for maximum machine availability.
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Transparency: Clear planning and cost control through all-inclusive pricing and detailed reports.
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Sustainability: Resource conservation through repair instead of replacement.
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Flexibility: Customized service packages, either on-site or in-house.
If you need a repair, please fill out the return form before sending the part and email it to repair@kraussmaffei.
Download return goods form here
Discover our solutions
Injection molding machinery
- Predictive Service for plasticizing units
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Stability and efficiency through precise measurements
The plasticizing unit is the heart of your injection molding machine - its condition directly influences the melt quality and cycle time. Our predictive service uses professional measurements to detect wear at an early stage and take proactive action.
Services
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Precise measurements of screws and cylinders.
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Detailed reports for evaluating process stability.
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Combination of preventive and predictive maintenance for optimal life cycles.
Service options
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On site: Mobile system for measurements and analysis directly at your premises.
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Service Center Munich: Complete overhaul including disassembly, cleaning, repair, spare parts, reassembly, and functional testing.
Your benefits
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Early detection of wear and critical points.
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Reduced downtime through planned maintenance.
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Ensured process quality and energy efficiency.
Additional options
Rental or purchase of plasticizing units for bridging or as second-hand solutions.
Do you have any questions or need a quote?
Contact us at: ralph.lindner@kraussmaffei.com
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- comprex® ToolClean / Distribution block100
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Effective cleaning without chemicals using only air and water
With the patented comprex® cleaning process, ToolClean removes even persistent deposits and contamination from your tools and molds - without any time-consuming disassembly and with minimal production interruptions.
Your benefits-
Greater efficiency: Optimize your cycle times and reduce production costs.
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Longer service life: Protect your tools and machines from damage and wear through effective cleaning.
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Higher production quality: Ensure consistently high component quality through efficient temperature control.
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Reduced maintenance costs: Less maintenance work, longer system running times - without any ongoing costs for chemicals and their disposal.
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Sustainability: Conserving resources by minimizing water and energy consumption. No use of chemical cleaning agents.
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Handling: Very simple, mobile and intuitive operation. Safe, chemical-free application.
Up to eight circuits can be connected simultaneously and cleaned automatically one after the other with the Distributionblock100 distribution bar.
Applications
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Tools and molds
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Machines
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Temperature control units
Do you have any questions or would you like a quote?
Contact us at: Kundenberatung.Service@kraussmaffei.com
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Reaction Process Machinery
- Pump repair
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Efficient, cost-saving - and lifecycle-optimizing
KraussMaffei pump repair offers you a sustainable solution for repairing KraussMaffei HPP series pumps, HPP2 series pumps (for improved PU applications) and Bosch Rexroth A2VK series pumps.
Your benefits
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Performance enhancement: Restoration of original specifications to eliminate internal leaks and wear parts.
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Cost reduction: Avoid unexpected downtime through proper maintenance, resulting in fewer production losses and less delivery delays. Maintenance and repair costs are reduced in the long term.
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Extended service life: New seals and bearings prevent damage and extend the service life of your pumps.
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Higher product quality: Optimized pumps ensure improved product quality.
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Pump optimization: Improved pump performance through the use of higher-quality components.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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- Mixing heads overhaul
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Efficient, cost-saving, and lifecycle-optimizing
Mixing head repair offers you a sustainable solution for repairing KraussMaffei mixing heads.
Your benefits
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Performance improvement: Restoration of original specifications to eliminate internal leaks and wear parts.
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Cost reduction: Avoid unexpected downtime through proper maintenance, resulting in fewer production losses and less delivery delays. Maintenance and repair costs are reduced in the long term.
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Extended service life: New seals and bearings prevent damage and extend the service life of your mixing heads.
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Higher product quality: Optimized mixing heads ensure improved product quality.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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- Repair of control components
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Efficient and smooth
KraussMaffei offers you a simple and trouble-free repair of your control components. We take care of everything so that you can concentrate on your core business.
Your benefits
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Simple order processing: We ensure that the repair process runs smoothly and efficiently so that your production does not come to a standstill.
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12-month warranty: We provide a 12-month warranty on all repaired components – for your peace of mind and satisfaction.
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No processing or disposal fees: If control components cannot be repaired, there are no processing or disposal fees if you purchase a new part from us - saving you time and money.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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Automation
- Repair of control components (frequency converters, controllers, servo motors and more)
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Efficient and uncomplicated
KraussMaffei offers you simple and trouble-free repair of your control components. We take care of everything so that you can concentrate on your core business.
Your benefits
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Simple order processing: We ensure that the repair process runs smoothly and efficiently so that your production does not come to a standstill.
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12-month warranty: We offer a 12-month warranty on all repaired components - for your safety and satisfaction.
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No processing or disposal fees: In the case of non-repairable control components, the processing and disposal fee is waived if you purchase a new part from us. This saves you time and money.
Do you have any questions or need a quote?
Contact us at: retrofit@kraussmaffei.com
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