Repair & Maintenance
Tailor-made services - for optimum production and minimum downtime
Do you need a repair? Whether on-site at your location or at our facility, take advantage of this opportunity and let us handle it for you. We guarantee maximum machine availability and process stability.
We offer customized services that optimize your production and minimize downtime—from preventive to predictive measures for sustainable and cost-effective solutions.
Your benefits at a glance
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Reliability: Professional repairs for maximum machine availability.
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Transparency: Clear planning and cost control through all-inclusive pricing and detailed reports.
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Sustainability: Resource conservation through repair instead of replacement.
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Flexibility: Customized service packages, either on-site or in-house.
If you need a repair, please fill out the return form before sending the part and email it to repair@kraussmaffei.com.
Download return goods form here
Discover our solutions
Injection molding machinery
- Predictive Service for plasticizing units
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Stability and efficiency through precise measurements
The plasticizing unit is the heart of your injection molding machine - its condition directly influences the melt quality and cycle time. Our predictive service uses professional measurements to detect wear at an early stage and take proactive action.
Services
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Precise measurements of screws and cylinders.
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Detailed reports for evaluating process stability.
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Combination of preventive and predictive maintenance for optimal life cycles.
Service options
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On site: Mobile system for measurements and analysis directly at your premises.
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Service Center Munich: Complete overhaul including disassembly, cleaning, repair, spare parts, reassembly, and functional testing.
Your benefits
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Early detection of wear and critical points.
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Reduced downtime through planned maintenance.
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Ensured process quality and energy efficiency.
Additional options
Rental or purchase of plasticizing units for bridging or as second-hand solutions.
Do you have any questions or need a quote?
Contact us at: ralph.lindner@kraussmaffei.com
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- comprex® ToolClean / Distribution block100
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Effective cleaning without chemicals using only air and water
With the patented comprex® cleaning process, ToolClean removes even persistent deposits and contamination from your tools and molds - without any time-consuming disassembly and with minimal production interruptions.
Your benefits-
Greater efficiency: Optimize your cycle times and reduce production costs.
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Longer service life: Protect your tools and machines from damage and wear through effective cleaning.
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Higher production quality: Ensure consistently high component quality through efficient temperature control.
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Reduced maintenance costs: Less maintenance work, longer system running times - without any ongoing costs for chemicals and their disposal.
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Sustainability: Conserving resources by minimizing water and energy consumption. No use of chemical cleaning agents.
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Handling: Very simple, mobile and intuitive operation. Safe, chemical-free application.
Up to eight circuits can be connected simultaneously and cleaned automatically one after the other with the Distributionblock100 distribution bar.
Applications
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Tools and molds
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Machines
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Temperature control units
Do you have any questions or would you like a quote?
Contact us at: Kundenberatung.Service@kraussmaffei.com
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Reaction Process Machinery
- Pump repair
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Efficient, cost-saving - and lifecycle-optimizing
KraussMaffei pump repair offers you a sustainable solution for repairing KraussMaffei HPP series pumps, HPP2 series pumps (for improved PU applications) and Bosch Rexroth A2VK series pumps.
Your benefits
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Performance enhancement: Restoration of original specifications to eliminate internal leaks and wear parts.
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Cost reduction: Avoid unexpected downtime through proper maintenance, resulting in fewer production losses and less delivery delays. Maintenance and repair costs are reduced in the long term.
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Extended service life: New seals and bearings prevent damage and extend the service life of your pumps.
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Higher product quality: Optimized pumps ensure improved product quality.
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Pump optimization: Improved pump performance through the use of higher-quality components.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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- Mixing heads overhaul
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Efficient, cost-saving, and lifecycle-optimizing
Mixing head repair offers you a sustainable solution for repairing KraussMaffei mixing heads.
Your benefits
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Performance improvement: Restoration of original specifications to eliminate internal leaks and wear parts.
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Cost reduction: Avoid unexpected downtime through proper maintenance, resulting in fewer production losses and less delivery delays. Maintenance and repair costs are reduced in the long term.
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Extended service life: New seals and bearings prevent damage and extend the service life of your mixing heads.
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Higher product quality: Optimized mixing heads ensure improved product quality.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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- Repair of control components
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Efficient and smooth
KraussMaffei offers you a simple and trouble-free repair of your control components. We take care of everything so that you can concentrate on your core business.
Your benefits
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Simple order processing: We ensure that the repair process runs smoothly and efficiently so that your production does not come to a standstill.
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12-month warranty: We provide a 12-month warranty on all repaired components – for your peace of mind and satisfaction.
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No processing or disposal fees: If control components cannot be repaired, there are no processing or disposal fees if you purchase a new part from us - saving you time and money.
Do you have any questions or need a quote?
Contact us at: repair@kraussmaffei.com
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Automation
- Repair of control components (frequency converters, controllers, servo motors and more)
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Efficient and uncomplicated
KraussMaffei offers you simple and trouble-free repair of your control components. We take care of everything so that you can concentrate on your core business.
Your benefits
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Simple order processing: We ensure that the repair process runs smoothly and efficiently so that your production does not come to a standstill.
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12-month warranty: We offer a 12-month warranty on all repaired components - for your safety and satisfaction.
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No processing or disposal fees: In the case of non-repairable control components, the processing and disposal fee is waived if you purchase a new part from us. This saves you time and money.
Do you have any questions or need a quote?
Contact us at: retrofit@kraussmaffei.com
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