Background NETSTAL ELION (800 - 4200 kN)

NETSTAL ELION (800 - 4200 kN)

Speed. Precision. Reliability

Speed, precision, reliability, user friendliness and operational efficiency: these are the most important characteristics of the NETSTAL ELION series. Thanks to a consistent modular design and a large number of equipment options, the NETSTAL ELION can be adapted perfectly to meet the needs of various application areas.

Application-specific configuration options
Highest productivity and perfect precision
Best reliability and availability
Minimal energy consumption

Highlights

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Best energy efficiency is not only good for the environment, but also lowers your unit costs. Through the sophisticated combination of different drive technologies, the drive units achieve optimal efficiency values and still provide the required performance reserves for demanding applications.

  • Variable speed servo motor
  • Double pump design
    • Piston variable displacement pump
    • Internal gear constant delivery pump
  • Completely closed oil tank
  • Oil cooling and filtering in the secondary circuit
  • Integrated storage system

Responsive Filling Control

The injection units of the NETSTAL ELION series are equipped with highly precise sensors for distances, forces and pressures that break all processes down to the thousandths of each unit of measurement. The RFC injection control system (based on SYCAP technology) achieves maximum control through the dynamic resolution of rules in millisecond cycles. Because all sensors we use measure with great precision, continuously and in a coordinated manner, the machine can optimally control the entire injection process at any time. This is where the lightning-fast NETSTAL power control system comes into effect. Force dependent v/p changeover is the most reliable method for overcoming material variations – and not just during very fast cycle times.

Your benefits:

  • Faster cycle times
  • Fewer rejects
  • Greater availability
  • Top overall equipment effectivenes

In order to individually adapt each machine to specific requirements, a wide range of modules with different options is available to you:

  • Hydraulic auxiliary controllers (core tractions)
  • Central cold water distribution
  • Individual circuit water piping from cooling water battery or heating/cooling units
  • Pneumatic valves with separate pressure controller
  • Power socket outlets for peripheral devices
  • Diverse signal interfaces

The clamping units of the NETSTAL ELION series were developed for quick cycles. Extremely short movement times are possible thanks to the unique operation principle. The clamping unit still moves very harmonically.

  • Centrally positioned 5-point toggle lever with crank drive (NETSTAL ELION principle)
  • Moving mold plate guided on stable and smooth linear guides
  • Mold height adjustment positioned on fixed mold plate
  • Bearing points completely sealed and closed with circulatory lubrication

 

With a high-performance and flexible controller, you can get the maximum performance from your NETSTAL machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.

Extreme injection performances are particularly in demand for products with very thin walls. With regard to dynamics and injection speed, the hybrid injection units of the NETSTAL ELION series are far ahead of the field.

  • Hydraulic injection axis with rotating injection piston (Spark)
  • Innovative and powerful two-valve technology
  • Electric metering drive with water-cooled servo motor and spur gear
  • Position and speed-controlled injection unit movement with torque-free nozzle contact pressure

The all-electric injection units of the modular NETSTAL ELION series stand out with their extraordinarily high precision and reproducibility. Due to the robust and powerful design of the injection drive, a very high injection dynamic is reached even at full load.

  • Dynamic and highly precise injection axis with servo motor and dual-toothed rack drive
  • Electric metering axis with highly efficient high torque motor
  • Stable and smooth linear guides
  • Position and speed-controlled injection unit movement with torque-free nozzle contact pressure

Smart Operation is the innovative operating concept for all NETSTAL machines with aXos controller technology. The optional available feature supports you in achieving your effectiveness goals. Guided, fast and safe operation reduces downtimes and reliably prevents operating errors.

Variants

NETSTAL ELION 800

NETSTAL ELION 800

  • Servo electric drives for all components
  • Compact design
  • Highest precision and repeatability
  • Absolutely clean and quiet

 

 

NETSTAL ELION 1200 - 4200

NETSTAL ELION 1200 - 4200

  • Electrical clamping unit
  • All-electric high-performance injection unit (1200 - 2800 kN)
  • Hybrid high-performance injection units (1200 - 4200 kN)
  • Integrated hydraulic drive unit
  • Modular design with flexible combination possibilities
  • Wide performance range and highest precision
  • Electrical clamping unit

 

NETSTAL SMART OPERATION

NETSTAL SMART OPERATION

Smart Operation is the innovative operating concept for all Netstal machines with aXos controller technology. Guided, fast and safe operation reduc

Smart Operation

96 cavities light weight closure 29/25

96 cavities light weight closure 29/25

ICM

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